Paper Core Machine Automatic Paper Tube Core Machine

Spiral Winding MachineThe function of this machine is to roll the paper strip that has been cut from the original yarn tube into the desired size of the inner and outer diameter of the paper tube. The width and number of layers of the paper strip are determined according to the required specifications. After the paper strip is automatically glued by the gluing machine, it is fed into the winding machine. The paper strips are wound around the core rod of the determined inner diameter of the paper tube, and under the drive of the belt, the paper strips are continuously wound into the required paper tube. Then, the automatic cutting mechanism cuts the paper tube into blanks of the required length for further processing in the pipeline.Our KLJG-2L-250SK model four-head CNC spiral winding machine is the first type developed and produced in China that meets the production requirements of synthetic fiber paper tubes. It has accumulated rich production technology and art, making the machine's performance, product quality, and production efficiency more perfect. It has also become a model for imitation and reference in the industry.Under the guidance of modern digital technology, the machine has incorporated intelligent and digital control technology in the electrical control aspect, making it suitable for the needs of modern industrial production and improving its performance.Main configurations:1. Winding main unit: composed of the following parts   Power system: 18.5KW frequency conversion motor   Cutting system: equipped with a single-action power cutting slide and a three-knife follow-cutting slide (can be selected according to production technology)   Transmission system: adopts German imported chain drive model;2. Gluing machine: equipped with automatic gluing box and immersion-type glue tank;3. Bottom paper oiling machine: automatic oiling without power;4. Automatic tube receiving machine: automatically receives and places the cut paper tubes onto the conveyor;5. Cover paper gluing machine: can perform single-color or dual-color one-time gluing.6. DTY winding machine power: 13KW, main unit size: 4200*1900*18007. POY winding machine power: 25KW, main unit size: 4200*1900*1800Electrical component configuration:No.NameQuantity PowerBrand1Main motor1 unit15KW frequency conversion speed controlNanjing, Jiangsu 2Cutting table walking motor1 unit13KW servo motorHuichuan, China 3Angle adjustment motor1 unit750W servo motor Huichuan, China4PLC  Huichuan, China5Human-machine interface  Kuntai, China6Electrical components  Schneider  Jiangsu Yilan Intelligent Technology Co., Ltd. is a professional integrated supplier of intelligent robots in the chemical fiber industry. The company is a high-tech enterprise located on the north side of the Jingjiang exit of the G2 Expressway, with a total construction area of 15,000 square meters.The company was established in 2016 and has been focusing on providing overall solutions for the "dark factory" in the chemical fiber industry since its inception. In 2020, the company reached a strategic cooperation agreement with Nanjing University of Science and Technology and Soochow University. The company has a machinery department, AGV department, vision department, and software department, with the AGV department and vision department being the key experimental bases of Soochow University.The company is composed of members of the national "Eleventh Five-Year Plan" 863 Program Robotics Technology Expert Group, Changjiang Scholars, and Professor Sun Lining, the dean of the School of Mechanical and Electrical Engineering at Soochow University, serves as the technical consultant. The company has a total of 19 professional research and development personnel, including 2 doctors and 7 postgraduates. In 2020, the company sent 4 graduate students to Germany for training, focusing on studying magnetic levitation technology.In 2016, the company introduced the first fully automatic production line for laminated spandex paper tubes in China, and innovatively launched automatic inspection, reducing labor by about 40% and achieving online inspection of products, improving product quality and production efficiency. The company also introduced the first fully automatic paper tube integrated boxing machine in China, further reducing labor by about 80% and greatly improving per capita benefits.In 2017, the company introduced the first chemical fiber falling tube AGV robot in China, which innovatively combined with visual coordinate positioning. It can achieve automatic function of falling tube on the cylinder without being affected by the installation error of the winding machine, and realize high-precision coordinate positioning.In 2019, the company established the vision department and devoted itself to the research of visual detection of spandex products. This technology is currently a blank market and is expected to be launched in 2021. The successful application of this technology in the future wil