Fully Continuous Waste Tire Rubber Fuel Oil Recycling Processing Pyrolysis Plant

Company ProfileQingdao Longyuan Baihong Machinery Equipment Co., Ltd. has taken the responsibility of recycling waste resources and creating a green ecological environment. In the continuous technological breakthroughs, our company and Qingdao University of Science and Technology have jointly established a laboratory and jointly developed waste tire pyrolysis carbon black equipment realized the intelligentization of Industry 4.0, and the factory changed from a large number of manual operations to automated production. Our company mainly produces fully continuous waste tires, waste rubber, waste plastics, and sludge pyrolysis plant. At the same time, our company integrates front-end treatment, mid-end pyrolysis plant and back-end carbon black grinding and granulation. The production chain has achieved low energy consumption, full intelligence, and also achieved zero emissions, zero pollution, and zero residue. It has truly achieved the reuse of intelligent green environmental protection resources through pyrolysis of waste tires.Product detailsWill be shattered fragments of the tire after a belt conveyor, belt scale, screw conveyor, etc to the negative pressure in the continuous pyrolysis system through pyrolysis, in system after the gas phase reaction temperature 450-550 ºC under the condition of vacuum fast pyrolysis reaction, generate the pyrolysis oil, carbon black, pyrolysis wire and combustible gas, combustible gas by separation of oil and gas recovery unit after enter into the hot blast stove burning, for the whole production system to provide the reaction heat, achieve self-sufficiency in energy; After the high temperature oil and gas are cooled into liquid state by the spray condensation system, the oil and gas separation and recovery unit will finally enter the tank for storage. Carbon black and pyrolysis iron wire are first recovered by cooling devices such as spiral conveyor, and the recovered carbon black and steel wire are stored in storage tanks. Subsequently, carbon black and pyrolysis iron wire can be separated by magnetic separation and other devices for wire recovery.Equipment advantages:1.It can working continuous 24 hours in a day,improve working efficiency2.Precision machining of all parts that can improve service life.3.No odor,no residue,no emission,no pollution4.High oil rate,improve oil rate 40% to 45%5.Our machine can produce high quality carbon black,no impurity in it and no steel wire in it.6.Special explosion-proof system,high safety system.Protection system:1.Overtemperature protection:Due to faulty operation,the temperature of reactor is higher than the theoretical temperature, the console displays an alarm and automatically adjust the temperature.2.Overpressure protection:Due to faulty operation leads to excessive pressure on reactor,the console displays an alarm and releases pressure automatically.3.Leakage protection:Due to faulty operation leads to oil and gas leakage,the console display and alarm.NoWorking Item   Fully Continuous pyrolysis plant1Model   BH-FC30BH-FC40BH-FC50BH-FC602Raw Material   Waste tires, waste rubber, waste plastic, waste acrylic, sludge, household garbage324-hour CapacityT30405060424-hour oil productionT141822275Heating Method   Direct heatingDirect heatingDirect heatingDirect heating6Working Pressure   normal pressuresnormal pressuresnormal pressuresnormal pressures7Cooling Method   water-coolingwater-coolingwater-coolingwater-cooling8Water consumptionT/h101216209NoiseDB(A)≤85≤85≤85≤8510Total weightT6068758011Floor spacem47*10*953*10*955*10*958*10*91.Raw Material2.Final ProductsEnd ProductPercentageUsageFuel oil40-45%1. Used as fuel in Industrial such as steel&iron factories,chemical industrial or hotels and restaurants.2. For heavy oil generators to get electricity.3. For distillation to non-standard diesel oilCarbon black30-35%1. Used for construction bricks;2. Deep-processed to N330, N660, N774 or color carbon blackSteel Wire12-15%Sold or reprocessingSync gas3-5%Recycling during the operation3. The available fuel for pyrolysis processingNO.Fuel1Oil(fuel oil, tyre oil, heavy oil etc..)2Natural gas3Coal4Firewood5Carbon black pelletOur Advantages1.Outstanding Features:a. The reactor need preheat at the first when the machine starts producing.b. 24h continuous working for 20-30 days without any stops.c. No need fuels, sync gas is recycled during the operation.d. Large daily capacity:20-25T/D;25-30T/De. New desing of vertical condensers. Good oil quality with high profit.f. Low requirement on the raw materials. 2. Security:a: Adopting automatic submerged-arc welding technologyb: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and thewelding shape.c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarmi