Polycarboxylate Superplasticizer Processing Machine (5000L/batch heatless process) Main equipment list: No.Itemspecificationquantityunitremark1ReactorPP+Teflon1SETReducer(mixer is included)2Cyclone pump 5PC 3Discharge pump 1PC 4Constant flow pump 3PC 5Measurement tankPP5PC 6PipesPPR6PC 7Valves 3PC 8Electric control system 1SET *All the equipment, pump, pipe and motor are included, machine can operate normally directly; *Technology transfer fee is included; *Technology upgrade fee is included; *Export packing fee is included; *Domestic transportation costs is included; *Export custom clearance fee is included; *Export inspection fee is included. Processing: There are five tanks of all, one big, three middle and two small, let us view them as B, M1, M2, M3, S1and S2 from right to left. 1: Filling all the tanks with standard quantity water; 2:Filling tank B with macromonomer ; Filling tank M1 with NaOH; Filling tank M2 with catalyst; Filling tank M3 with acrylic acid; Filling tank S1 with H2O2; Filling tank S2 with catalystC; When all the raw material filling over, stirring 10 minutes; 3: After 10 minutes' stirring, transfer all the material of tank M2 into tank B via pump, then wait 5 minutes; 4: Adding catalyst A into tank B, then wait 5 minute; 5: Transfer all the material of tank M3,S1,S2 into tank B via pump, time has been pre-defined, after 65 minute, all the material will be transfered over; 6: Transfer all the material of tank M1 into tank B via pump, then wait 5 minute; 7: Filling water into tank B, till all the processing are finished. Note: The whole processing time is just 2 hours. Standard reactor is 5 ton per batch. That means 2 hours can produce 5 ton Polycarboxylate Superplasticizer. Feature: 1Energy efficiency and environmental protection, 2 Reaction time was reduced 3 No need of deionized water system. 4 Stable production, without seasonal restrictions. Function: 1) while maintaining the performance and strength of concrete pouring unchanged, can significantly reduce the amount of water and cement, reduce costs and improve the concrete economy; 2) When the same amount of cement, reduce water consumption, reduce water-cement ratio, thereby enhancing the strength properties of concrete; 3) improve the performance of concrete, such as fluidized concrete realization, the realization of high-strength concrete, high performance, and high performance concrete commercialization indispensable precondition. *Price and formula of raw material (take 5 ton per batch for example): NameSpecificationUnit qtyUnit priceTotal qtyTotal pricemacromonomer25kg/bag66 bags$2,000/ton1,650kg$3,300acrylic acid(C3H4O2)200kg/barrel1 barrel$1,416/ton200kg$283.2hydrogen peroxide(H2O2)25kg/barrel1 barrel$416/ton25kg$104flake caustic soda(NaOH)25kg/bag1.5 bag$485/ton37.5kg$182Catalyst(A+B+C)80kg/set1 set$300/set80kg$300Water 3,007.5kg Total $4,169*To produce 5 ton 40% concentrations polycarboxylic acid water reducer(PCA), the raw material cost is about $4169.2. (PCA can use for concrete admixtures, normally 10% concentrations' PCA will be suitable enough, and our PCA can reach 40%.) Best wishesJim LiGENYOND MACHINERY INDUSTRIAL GROUP LIMITED Mob +86 15021883487 /* January 22, 2024 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
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